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INSIGHT Family(Benchtop)

INSIGHT Electronic Application Scopes

Printed Circuit Board, Electronic Components, Wafer, IC Packaging Industry
    INSIGHT Electronic Application Scopes

    As the main process to ensure the reliability and stability of product quality in the electronics industry, the thickness of the coating is the most important guarantee factor for product quality. Therefore, the quality control/guarantee of the thickness of the coating is very important.

    X-Ray fluorescence (XRF) has become a widely used technique for coating thickness and composition measurement because of its non-destructive, fast measurement, and ease of use.


    INSIGHT aims to provide accurate and efficient analysis methods for coating analysis applications.INSIGHT is easy to operate and flexible to configure, which can easily challenge ultra-thin coatings, provide fast, accurate and repeatable results, and help many PCB, semiconductor and other electronics related industries effectively improve productivity. And it ensures compliance to specifications to avoid the risk of poor performance and costs associated with scrap or rework. and it ensures compliance to specifications to avoid the risk of poor performance and costs associated with scrap or rework.


    Advantage

    Multi-collimator

    Multiple collimators are optional or multiple collimator combinations are automatically switched by the software, which can flexibly deal with parts of different sizes.

    Up-bottom Design

    The instrument adopts the Up-bottom design, which can easily achieve fast, accurate, stable and efficient measurement of super-large, irregular, small, and even liquid samples.

    High Intensity X-Ray Tube

    INSIGHT can be equipped with high-intensity capillary optical system, which can bring higher count rate, smaller point measurement, and thinner coating measurement to the instrument, which helps to double the analysis efficiency of the instrument.

    Highly sensitive detector

    For complex coating structures, the SDD series detectors are easier to analyze elements with XRF-like characteristics, like better resolution, lower background noise (highest S/N ratio), and can measure thinner coatings more accurately.

    Auto Focus

    Samples are automatically brought into focus in seconds, regardless of sample thickness or size. Samples can be measured from distances as far as 80 mm. The instrument is ideal for measuring parts with recessed areas, or for measuring multiple samples at different heights.

    Programmable automatic displacement sample stage

    The instrument is equipped with an automatic platform, which can easily realize automatic measurement, and can prepare and measure samples faster, thereby increasing the analysis volume.

    One-touch measurement

    The instrument is equipped with intuitive and intelligent analysis software, which is easy to operate. Anyone can test samples without training. Just click "Start Test", and the test results can be obtained in tens of seconds.

    Large measurement room

    The slotted design (C-slot) of the instrument shell makes the measurement space wide and the sample easy to place. It can measure large and flat items such as printed circuit boards, and can also place large samples with complex shapes.

    Increase productivity

    INSIGHT automation helps you measure samples faster, increasing your throughput.





    Application scenario

    INSIGHT Electronic Application Scopes(图1)

    Printed Circuit Boards

    Au/Ni/Cu/PCB;Sn/Cu/PCB;Au/NiP/Cu/PCB;Ag/Cu/PCB;Sn/Cu/PCB;SnPd/Cu/PCB;Au/Pd/NiP/Cu/PCB

    INSIGHT Electronic Application Scopes(图2)

    Connector Plating

    In the electronics and electrical industry, the use of protective and wear-resistant coatings for electrical contacts is increasing. As the core component of the electrical connector, the surface treatment can improve the corrosion resistance and wear resistance of the contact, and can also optimize the transmission function of the contact to a large extent. The base material of electrical connector contacts is generally copper alloy, and the commonly used plating layers are: tin plating, gold plating, silver plating, nickel plating, palladium plating, etc.

    INSIGHT Electronic Application Scopes(图3)

    Wafer Manufacturing (Semiconductor)

    Wafer refers to the silicon wafer used in the fabrication of silicon semiconductor integrated circuits. In the production process, the wafer needs to be electroplated, that is, a layer of conductive metal is electroplated on the wafer, and the conductive metal layer is subsequently processed to form a conductive circuit. As the basic material of the chip, the wafer has strict requirements on the electroplating layer, so the process requirements are also high. During wafer plating, the uniformity and thickness of the coating must ensure the quality of the wafer.

    INSIGHT Electronic Application Scopes(图4)

    Lead frame

    The lead frame is a thin-plate metal frame that connects the contact points of the internal chips of the semiconductor integrated block and the external wires, and is a main structural material of the semiconductor package. In order to ensure the mounting/bonding performance in the packaging process, special surface treatment is required for the lead frame. Common lead frame plating elements include gold, silver, palladium, nickel, etc.








    Product Parameters

    The characteristics of Top-down measurement structure, XYZ measurement platform, MUTI-FP multilayer algorithm
    Scope of element Na(11)—Fm(100)
    Analysis of the layer number of 5 layers (4 layers + substrate) each layer can analyze 10 elements, composition analysis can analyze up to 25 elements
    X-Ray tube 50 W (50 kV, 1mA) micro-focused tungsten palladium ray tube (target material is optional)
    The detector High sensitivity large area SDD detector, SDD 50mm2 large area detector, (optional)
    Collimator Multiple collimators are optional, and multiple collimators can be combined
    The camera High resolution CMOS color camera, 5 megapixels
    Manual sample XY platform Moving range:100mm x 150 mm
    Programmable XY platform (Optional)
    Z-axis range of movement 150 mm
    Sample bin size 564mm × 540mm × 150mm (L x W x H)
    Overall dimensions 664mm × 761mm ×757mm (L x W x H)
    weight 120KG
    The power supply AC 220V±5V 50Hz(The configuration varies slightly by region)
    Rated power 150W






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